South Bend , Indiana Facility

Laser:

5000 watt Trumpf L3050, 5' X 10' Sheet capacity. Equipped with automated material handling system for lights out operation.

4000 watt Trumpf L3030, 5' X 10' Sheet capacity. Automated material handling system. (2 Machines).

4000 watt Mazak Super Turbo X Mark II, 5’ x 10’ Sheet capacity. Automated material handling system.

2500 watt Mazak STX, 5' X 10' Sheet capacity. Automated material handling system.

2000 watt Mazak STX, 5' X 10' Sheet capacity. Automated material handling system.

1000 watt Mazak NTX, 4' X 8' Sheet capacity.

All laser cells supported with P.E.P. Technology dynamic nesting software for quick turnaround and optimum material utilization.

Processing capacity:

• Carbon Steel – 1"
• Stainless Steel – 3/4"
• Aluminum – 1/2"

CNC Punching:

Trumpf Model TC2020, 4' X 8' Sheet capacity, 19 tool stations, rotary ram for profiling, automated load / unload system. (2 machines).

Whitney 3700 SST punch/plasma, 5' X 10' X 5/8" capacity. 55 Ton Rotary Ram.

Tube Fabrication:

Trumpf Tubematic Laser with 3200 watt resonator and material handling system. Performs automated cutting of tubing up to 6" O.D. X 3/8" wall.

Pines Model 2 1/2 Tube Bender

Do-All automatic Bandsaws.

Kalamazoo & Doringer Cold Saws.

Roll:

Davi 4-roll w/ Siemens CNC - 5' X 1/4" capacity. (2 Machines).

Wysong initial pinch – 5' x 10 ga capacity.

Coordinate Measuring Machine:

Browne & Sharpe Validator Model 7200, 36" X 48" X 24" Z-axis, Renishaw probe .

Romer Arm, INFINITE 2.4 m (8’) portable arm with PowerINSPECT 4230 software

Press Brake:

250 ton Trumpf V230, 10' bed, 6 axis CNC backgage.

220 ton Trumpf V200, 10' bed, 6 axis CNC backgage. (2 machines).

185 ton Trumpf V170, 13.5' bed, 4 axis CNC backgage. (2 machines).

144 ton Trumpf V130 4 axis CNC backgage.

95 ton Trumpf V85S, 8.5' bed, 4 axis CNC backgage. (2 machines).

95 ton Trumpf V85S, 8.5’ bed, 6 axis CNC backgage

175 ton Accurpress, 12' bed, CNC backgage.

250 ton Accurpress, 12' bed, CNC backgage.

Robotic Welding:

Genesis Versa 2G, 2 Fanuc 100iL Robots, 120” headstock/tailstock positioners with coordinated motion.

Genesis Versa 2G, 1 Fanuc 120iL Robot, 120” headstock/tailstock positioners with coordinated motion.

Lincoln System 40 with Fanuc 100iL Robot, turntable positioner.

Manual Welding:

(17) 300 amp MIG stations, all under crane.

TIG Welding Station

Stamping:

800 ton Verson SSDC, 6" stroke, 23" shut height, 42" X 84" bed. Dallas Servo Feed Line, 27" @ 3/16", 24" @ 1/4".

500 ton Dreis & Krump SSDC, 8" stroke, 17 ¼" shut height, 42" X 96" bed, air cushion.

500 ton Verson SSSC, 8" stroke, 30" shut height, 54" X 57" bed, air cushion.

250 ton WARCO SSDC, 12" stroke, 24" shut height, 48" X 84" bed.

225 ton Minster SSSC, 7" stroke, 15" shut height, 34" X 46" bed, air cushion.

200 ton Bliss OBI, 8" stroke, 24" shut height, 38" X 58" bed. Dallas Servo Feed Line, 6" @ 3/16".

125 ton L & J OBI, 6" stroke, 16" shut height, 29" X 42" bed, air cushion.

125 ton Federal OBI, 6" stroke, 15" shut height, 28" X 40" bed.

110 ton Brown Boggs OBI, 6" stroke, 19" shut height, 27" X 42" bed.

100 ton L & J OBI, 6" stroke, 14 1/2" shut height, 28" X 28" bed.

100 ton WARCO gap frame, 6" stroke, 16" shut height, 30" X 39" bed.

80 ton L & J OBI, 4" stroke, 11 1/2" shut height, 24" X 38" bed, air cushion.

80 ton Federal OBI, 4" stroke, 11 1/2" shut height, 28" X 36" bed.

60 ton Federal OBI, 4" stroke, 13 1/4" shut height, 18" X 29" bed

Hardware and Fastener Insertion Press:

Haeger 824 WindowTouch® 3

Shear:

1/4" X 10' Cincinnati with conveyor/stacker.

3/16" X 10' Wysong with conveyor/stacker.

10 ga. X 6' Niagara

Tomah , Wisconsin Facility

Laser:

4000 watt Trumpf L3030, 5' X 10' Sheet capacity. Automated material handling system.

4000 watt Trumpf L4030, 6' X 12' Sheet capacity. Automated material handling system.

2000 watt Trumpf TruLaser 2030, 5’ x 10’ Sheet capacity. Integral load/unload system.

All laser cells supported with P.E.P. Technology dynamic nesting software for quick turnaround and optimum material utilization.
Processing capacity:

• Carbon Steel – 3/4"
• Stainless Steel – 1/2"
• Aluminum – 5/16"

Press Brake:  

220 ton Trumpf V200, 12' bed, 6 axis CNC backgage. (2 machines)

95 ton Trumpf V85S, 8.5' bed, 4 axis CNC backgage.

100 ton Finn Power E Brake, 8’ bed, 5 axis CNC backgage.

Robotic Welding:

Genesis Transformation CM3X Twin Robotic Welding Platform, 2 Fanuc 100iL Robots, 120” headstock/tailstock positioners with 60” swing and coordinated motion.

Welding:

(4) 300 amp MIG Stations, both under crane

(1) 275 amp TIG Station

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